Improve FPY, cut Scrap, reduce incidents — by fixing how people communicate
A 6‑week on‑floor sprint that rewrites your 10 most critical SOPs, installs read‑back on handovers, and adds one dropdown + one checkbox to your systems. Language‑enabled (EN/SI), factory‑ready.
Slovene: V 6 tednih izboljšamo kakovost in varnost z jasnimi navodili, potrditvijo prevzema dela in minimalnimi spremembami v sistemih.
FPY
95.2%
+4.2 pp
Scrap %
−12.7%
better
TRIR
↓ 22%
trend
Read‑back
96%
≥ 95% target
Ambiguous SOPs
→ RFT/FPY ↑
+3–5 pp
Handover gaps
→ TRIR ↓
−15–30%
Spec/label confusion
→ Scrap ↓
−10–15%
Slow ramp
→ TtI ↓
−20%
How it works
-
Baseline & tags
Add
COMM_*dropdown + read‑back checkbox; snapshot FPY / Scrap / TRIR / TtI. -
Rewrite & install
10 one‑page SOPs (visual, bilingual EN/SI). Read‑back on 4 critical handovers.
-
Coach & prove
Short floor coaching. Weekly BI page. Week‑6 before/after memo and ROI.
What you get
- 10 one‑page SOPs (EN/SI), press‑ready PDFs + source files
- Read‑back kit & handover sheets (laminated A5/A4)
COMM_*cause codes and field definitions- Power BI page + before/after KPI memo
Pricing
Pilot (6 weeks)
€8k–€12k
Single value stream in Final Assembly.
Scale per line
€5k–€9k
Repeat of proven playbook.
Optional add‑ons
- Supervisor micro‑workshops (4×60 min)
- Supplier doc/label clarity pass (top 3 suppliers)
Intra‑EU B2B reverse charge (Art. 44/2006/112/EC). VAT handled per directive.
FAQs
Is this a language course?
No. It’s an operations sprint that happens to be language‑enabled (EN/SI).
Do we need IT?
Minimal—one dropdown and one checkbox. Paper/SharePoint works for pilots.
Does this clash with Lean/Six Sigma?
No—this removes communication‑caused variation and complements your system.